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Hobart Handler 140 Single-Phase Wire Welder Review

Set This Welder Up To Use 75/25 Argon/CO2 And Other Gases Like Tri-Mix Too!

If you want to use gas welding to achieve a cleaner weld, then the Hobart 500500 Handler 140 115-Volt 25-to-140 Amp Gas/Metal/Arc Single-Phase Wire Welding Package is just what you need.

It comes complete with a built in gas valve, regulator, and gas hose so it can accommodate 75/25 Argon-CO2, 100% CO2, Tri-Mix, and more.

Included Flux Core Wire Gets You Started Right Out Of The Box And It Works On Standard Household Current

Hobart Handler 140

Hobart Handler 140


With the included flux core wire, you’ll be able to make welds without using a gas cylinder at all. That’s the beauty of flux core wire! It doesn’t require any additional gas source to allow for successful welding.

The Hobart 500500 Handler 140 Wire Welding Package comes complete with a sample spool of .03 inch self shielding flux core wire. Of course, you’ll have to buy additional wire for it if you’re going to be doing welding a lot, but that’s just an expense you have to endure as a welder. Also, this welder works on standard household current. No need for a separate adapter.

Great For Welding That’s Within This Welders Capability Range

Hobart Handler 140

Hobart Handler 140

The Hobart Handler 140 is a great welder! Almost everyone who has purchased this welder has been happy with it, but it does have its limitations. For example, welding beads continuously for any more than 10 minutes at a time can have bad results.

It’s really not meant for intense bead work like this. Instead, it’s a great overall welder for large projects, but for super huge industrial applications, obviously you’re going to need a much larger and more capable welder.

However, for the price and the welding ability it provides, for most people it’s a really good deal. You can do all the automotive work you need to with it, fix farm equipment, do construction work, do maintenance and make repairs to nearly anything, and much more. The possibilities are nearly endless, so it’s all about what you want to set out to accomplish. But like we say, for large-scale industrial applications, you’ll definitely be needing a beefier welder.

Everyone Seems To Love The Hobart Handler 140

If you check out the feedback this item has received on Amazon, you’ll see that it scored a full 5 stars across nearly 50 reviews. And people are genuinely happy with the product from what they’re saying in the review section.

Check it out for yourself and you’ll see that the Hobart Handler 140 is one of the highest quality welders and one of the best deals for your money. It generally competes with the Lincoln 140 HD in terms of product price/usefulness/durability, and competes very well in this respect.

Now let’s take a closer look at the features in list format:

Hobart Handler 140 Features:

  1. Compatible With A Wide Variety Of Wire Types – 24 Gauge To 1/4 Inch In Thickness
  2. Compatible With Gas Such As Tri-Mix, CO2, 75/20 Argon/CO2 Mix
  3. Built In Gas Valve, Regulator, And Gas Hose
  4. 10 Foot Length Hose With Welding Gun
  5. Uses 115 Volt Household Current
  6. Four Voltage Settings
  7. Wire Feed Tracking And Purge Setting
  8. Ready For Use Right Out Of The Box
  9. Contactor Safety Feature Keeps Wire “Cold” When Not In Use
  10. Includes Sample Spool Of Self Shielding Flux Core Wire
  11. 5 Year / 3 Year / 1 Year Warranty – See Amazon Product Page For Details

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Hobart Handler 140 Pros:

  1. Performs well even when put through lots of abuse
  2. Improved duty cycle over other models of welders
  3. Flux core wire allows you to weld without any gas tank – Great for beginners
  4. Will weld 3/16″ of steel in one pass if you go slow and have a proper technique – Will also weld 1/2″ steel if you put some time into it
  5. Comes with Miller tips, but you can also uses Lincoln tips on it too – They fit perfectly
  6. Has 5-10 amps more power than competing welders in the same category
  7. For beginner welders, this is the machine to buy – You’ll be making picture perfect welds within hours of getting it out of the box!
  8. Projects like completing a total exhaust system on a car or repairing lawn mower decks are no problem for this welder
  9. There are a lot of portable welders out there that are “junk” – This Hobart is top of the line quality and works well!
  10. Hobart is known for making some of the very best MIG welders on the market
  11. The ability to use gas with this machine expands the number of projects you can get done with it
  12. You can offset the price of the gas you use with this welder by completing a lot of projects that save you money
  13. You can make a wide assortment of welds with this machine with no spattering! Makes a great change from stick welders
  14. It helps a lot of if you install a 20 amp breaker instead of a 15 amp one – You won’t trip the breaker then

Helpful Tips:

  1. Using a .045 tip for welding aluminum instead of the recommended .035 tip will help you to eliminate birds nests
  2. Using gas to make the weld makes a better final result than using flux core alone
  3. Buying a cart to go along with this purchase makes it easier to haul around the gas cylinders

Hobart Handler 140 Cons:

  1. Not huge in welding capacity – For really huge jobs you’ll be needing the help of a more capable welder
  2. Cooling fan runs all the time with this welder – If you live in hot, dry, dusty conditions it can build up dirt on the inside

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